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What are the key applications of hardware products in the power system of new energy vehicles?

Publish Time: 2024-12-12
The power system of new energy vehicles is its core component, and hardware products play a vital role in it.

1. Battery system

The battery is the energy source of new energy vehicles. The application of hardware products in the battery system mainly includes:

Battery housing: The battery housing is usually made of high-strength aluminum alloy or stainless steel to protect the battery module from external impact and corrosion.

Battery connectors: Including connecting plates, bolts, nuts, etc. between battery modules to ensure that the electrical connection between battery modules is stable and reliable.

Cooling system: The battery will generate heat during operation. Hardware products in the cooling system, such as heat sinks, fan brackets, etc., are used to effectively dissipate heat and ensure the safety and life of the battery.

2. Motor system

The motor is the power output device of new energy vehicles. The application of hardware products in the motor system includes:

Motor housing: The motor housing is usually made of cast iron or aluminum alloy to protect the coils and rotors inside the motor and also play a role in heat dissipation.

Bearings: The bearings in the motor are used to support the rotor, reduce friction, and ensure the efficient operation of the motor.

Stator and rotor brackets: hardware products such as brackets and fixings are used to fix the stator and rotor of the motor to ensure the stability of the motor structure.

3. Electronic control system

The electronic control system is the "brain" of new energy vehicles, responsible for controlling the operation of batteries, motors and the entire vehicle. The application of hardware products in the electronic control system includes:

Controller housing: The housing of the electronic control system is usually made of aluminum alloy or plastic. Hardware products such as screws and nuts are used to fix the housing and internal circuit boards.

Radiator: The electronic control system generates heat when working. Hardware products such as heat sinks and fans in the radiator are used to effectively dissipate heat and ensure the stable operation of the electronic control system.

Connector: The connector in the electronic control system is used to connect various electronic components. Hardware products such as pins and sockets ensure the reliability of electrical connections.

4. Transmission system

The transmission system transmits the power of the motor to the wheels. The application of hardware products in the transmission system includes:

Gears: The gears in the transmission system are usually made of high-strength alloy steel to transmit power and ensure transmission efficiency and durability.

Shaft: The drive shaft is usually made of high-strength steel and is used to connect the motor and the wheel to transmit power.
Bearing: The bearings in the transmission system are used to support the drive shaft, reduce friction, and ensure the efficient operation of the transmission system.

5. Cooling system

The cooling system is used to keep the temperature of each component of the power system within a safe range. The application of hardware products in the cooling system includes:

Coolant pipeline: The coolant pipeline is usually made of stainless steel or aluminum alloy and is used to transport coolant to ensure the temperature control of each component.

Radiator: The radiator in the cooling system is usually made of aluminum alloy, and hardware products such as heat sinks and fans are used to effectively dissipate heat.

Water pump: The water pump in the cooling system is usually made of cast iron or aluminum alloy, and hardware products such as impellers and bearings are used to circulate coolant.

6. Suspension system

The suspension system is used to support the vehicle body and buffer road impact. The application of hardware products in the suspension system includes:

Shock absorber: Hardware products in the shock absorber such as piston rods, spring seats, etc. are used to absorb and buffer road impact.

Suspension arm: Suspension arm is usually made of high-strength steel to support the vehicle body and transmit the force of the wheel.

Bearing: Bearings in the suspension system are used to support the suspension arm, reduce friction, and ensure the stability and durability of the suspension system.

7. Braking system

The braking system is used to control the deceleration and parking of the vehicle. The application of hardware products in the braking system includes:

Brake caliper: Brake caliper is usually made of cast iron or aluminum alloy, used to clamp the brake disc to achieve the deceleration and parking of the vehicle.

Brake disc: Brake disc is usually made of high-strength steel and is used to cooperate with the brake caliper to achieve the braking effect.

Brake line: Brake line is usually made of stainless steel and is used to transport brake fluid to ensure the sensitivity and reliability of the braking system.

The power system of new energy vehicles is a complex system, and hardware products play a vital role in it. From the battery system to the motor system, to the electronic control system, transmission system, cooling system, suspension system and braking system, the application of hardware products runs through the whole process, ensuring the efficient, safe and reliable operation of new energy vehicles.
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