How does turning and milling achieve high-efficiency processing?
Publish Time: 2025-02-19
Turning and milling achieves high-efficiency processing through the following ways:1. Process optimization and process streamliningProcess concentration: turning and milling can complete all or most of the processing steps in one clamping, greatly shortening the product manufacturing process chain, reducing the number of clamping times, and avoiding the accumulation of errors caused by the conversion of positioning references. At the same time, it reduces the production auxiliary time caused by the change of clamping, as well as the manufacturing cycle and waiting time of tooling fixtures, and significantly improves production efficiency.Double tool holder synchronous processing: For a turning and milling machining center with double tool holders, multiple processes of parts can be processed simultaneously through the synchronous operation of the upper and lower tool holders, such as rough boring of the inner hole while rough turning the outer shape, further improving the processing efficiency.2. High-performance equipment configurationMachine tool structure: Precision CNC turning and milling has high rigidity, high precision and high dynamic performance, and can remain stable during high-speed cutting. Use high-performance control systems and servo motors to ensure that the synchronous movement of five axes or more axes is highly coordinated.Tool library and automatic tool changing system: The machine tool is equipped with an optimized tool library and automatic tool changing system, which reduces the tool changing time and improves the processing efficiency.3. Advanced programming and simulation technologyCNC programming: Use advanced CAD/CAM software for precise programming to effectively reduce possible errors in the processing process. Reasonable arrangement of cutting parameters (such as cutting speed, feed rate and cutting depth) and reasonable selection of tools and fixtures can help improve processing efficiency and surface quality.Simulation technology: Through simulation technology, the processing process can be simulated before actual processing, and the processing parameters can be predicted and optimized to avoid the trial and error process in actual processing, thereby improving processing efficiency.4. Intelligent and automated technologyOnline detection and feedback: Turning and milling equipment usually has an online detection function, which can realize the in-situ detection and precision control of key data in the manufacturing process, timely detect and adjust processing errors, and improve processing accuracy and efficiency.Automated auxiliary system: The use of automated technologies, such as automatic loading and unloading mechanisms, robot-assisted loading, etc., can significantly reduce manual intervention and improve processing efficiency.5. Environment and maintenance managementConstant temperature workshop: Keep the temperature and humidity in the workshop stable. Using constant temperature workshop or applying temperature compensation technology to machine tools can significantly improve processing accuracy and efficiency.Preventive maintenance: Regular preventive maintenance and daily maintenance of machine tools, including checking machine tool accuracy, cleaning and lubricating moving parts, replacing worn parts, etc., can extend the service life of the equipment and maintain its optimal working condition, thereby improving processing efficiency.Turning and milling achieves high-efficiency processing through comprehensive measures such as process optimization, high-performance equipment configuration, advanced programming and simulation technology, intelligent and automation technology, and environmental and maintenance management.
